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Technologies

The combination of machining, automation and workpiece clamping devices enables high-precision machining operations.

APPLIED TECHNOLOGY FOR HIGH PRECISION MACHINING.

The combination of machining, automation and workpiece clamping devices enables high-precision machining operations.

Machining technologies

Our machining technologies achieve GEMINIS equipment with a wide variety of machining operations, both for specialized tasks and to create flexible machines that adapt to various parts, for high quality and precision results.

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Automation technology

The automation technologies we apply reduce part placement times and machining fixture and tool changeovers, for increased throughput and efficiency of operations.

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Technology of fastening

Chucks

3-jaw chucks

Independent 4-jaw chucks

Hydraulic chucks

Simultaneous movement of the three jaws allows fast clamping of previously turned parts.

Allows the clamping of irregular pieces, adjusting each one of the jaws independently.

Increased productivity due to the automation of the workpiece clamping process on the chuck.

Tailstocks

Motorized displacement

CNC displacement

Smart tailstock

Motorized movement of the tailstock body by means of a pushbutton panel located on the tailstock itself.

Motorized movement of the tailstock body by means of a servomotor controlled by the CNC.

Closed-loop pressure control ensures high-precision machining of slender parts by maintaining a constant pressure and compensating for expansion caused by heating during the process.

Steady rests

Closed Steady Rests

Open Steady Rests

Hydraulic steady rests

Hydrostatic steady rests

CNC displacement

Closed steady rests allow the machining of slender parts while maintaining their concentricity and the turning or milling of the ends.

C-shaped steady rests that allow the machining of slender parts, allowing the passage of slides and continuous turning.

Increased productivity due to the automation of the workpiece clamping process on the lathe.

Allows long or heavy workpieces to be supported during machining, using pressurised oil lubricated bearings to minimise friction and prevent deformation.

Motorized displacement of the steady rests by means of a servomotor controlled by the CNC.

Chucks

3-jaw chucks

Simultaneous movement of the three jaws allows fast clamping of previously turned parts.

Independent 4-jaw chucks

Allows the clamping of irregular pieces, adjusting each one of the jaws independently.

Hydraulic chucks

Increased productivity due to the automation of the workpiece clamping process on the chuck.

Tailstocks

Motorized displacement

Motorized movement of the tailstock body by means of a pushbutton panel located on the tailstock itself.

CNC displacement

Motorized movement of the tailstock body by means of a servomotor controlled by the CNC.

Smart tailstock

Closed-loop pressure control ensures high-precision machining of slender parts by maintaining a constant pressure and compensating for expansion caused by heating during the process.

Steady rests

Closed Steady Rests

Closed steady rests allow the machining of slender parts while maintaining their concentricity and the turning or milling of the ends.

Open Steady Rests

C-shaped steady rests that allow the machining of slender parts, allowing the passage of slides and continuous turning.

Hydraulic steady rests

Increased productivity due to the automation of the workpiece clamping process on the lathe.

Hydrostatic steady rests

Allows long or heavy workpieces to be supported during machining, using pressurised oil lubricated bearings to minimise friction and prevent deformation.

CNC displacement

Motorized displacement of the steady rests by means of a servomotor controlled by the CNC.

Our Smart Machines integrate Industry 4.0 solutions.

SMART FACTORY

The best tool to know the condition and performance of the machine park and increase its efficiency, quality and profitability.

Using intelligent sensor technology and an interface developed by GEMINIS, we achieve integrated management of all Industry 4.0 solutions, simplifying the planning process.
The advantages are manifold:

  • Display with an attractive and straightforward design.
  • Provides additional information about running processes from any device with an Internet connection.
  • Clear data on temperature, current consumption and speed status of the various motors.
  • Allows the selection of cutting conditions.
  • Information on the demand that the machining process makes on the motors.
  • Information on the total elapsed time of the running program.
  • Data on the position and type of tool in use, and on activated alarms.
  • Real-time visualization and analysis of the execution of machining operations.
  • The specific development software sends the main parameters to the cloud in a secure way: idle times, actual machining times, energy consumed...
  • Integration with CAD/CAM and ERP programs without the need for additional hardware.
  • Verification of required maintenance operations and work planning instructions.
  • OEE calculation.
  • Statistical history for analysis.

SMART APSS

We use intelligent sensors controlled by applications installed on our machines.

 

  • Thermal compensation system.
  • Intelligent counterpoint.
  • Prediction of hta wear and tear.
  • Prediction of hta rupture.
  • Dynamic balancing system part.
  • Dynamic wheel balancing system.
  • Intelligent lubrication.
  • Kinematic adjustment of axes.
  • Volumetric compensation.
  • Specific machining cycles.
  • 3d monitoring.
  • Predictive analysis of bearings.
  • Predictive gear analysis.
  • Predictive analytics, guide adjustment.

SMART HMI

Interface developed by GEMINIS for the integrated management of all Industry 4.0 solutions.

 

  • Monitoring.
  • Geminis Smart Factory.
  • Integral management tools.
  • Integrated maintenance plan.
  • Integrated user manual.
  • Plan viewer.
  • Library of specific machining cycles.
  • Self-diagnostic cycles.

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